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Gluelams: Engineered Beams

What Are Gluelams and Why They Matter

Gluelams, short for glued laminated timber (often written “glulam”), are engineered wood beams that combine the warmth of natural timber with the strength and reliability of modern structural materials. Instead of relying on a single, solid piece of lumber, a gluelam is produced by bonding multiple layers of dimensional lumber together with high-performance structural adhesive under pressure.

The result is a strong, stable, and surprisingly lightweight structural member that can outperform many traditional solid wood beams. Modern building codes recognize gluelams for use in homes, public buildings, churches, sports arenas, and commercial roofs where long, open spans and attractive exposed wood are desired.

As interest grows in mass timber construction and low-carbon building materials, gluelams play a central role. They use fast-growing softwoods efficiently, lock away carbon in long-lived structures, and offer architects the freedom to design dramatic curved, tapered, and vaulted roof forms that would be difficult or impossible with steel or concrete alone.

What Gluelams Are Made Of

Gluelams are typically manufactured from carefully graded softwood species such as spruce, pine, or Douglas fir. The individual pieces of lumber, called laminations, are kiln-dried, visually or machine-graded for strength, and trimmed to remove significant defects before they are assembled into a beam.

These laminations are stacked so that their grain runs parallel along the length of the member, then bonded with a waterproof structural adhesive—commonly phenol-resorcinol formaldehyde (PRF) or similar exterior-grade glues. The adhesive is applied to the wide faces of the laminations, the layup is clamped or pressed, and the beam is cured under controlled temperature and pressure.

Because each lamination can be placed where it performs best, gluelams are often “engineered for strength”. Higher-grade lumber is placed in the outer tension and compression zones, where stresses are greatest, while more economical laminations are used in the core. This selective lay-up produces a beam that is both resource-efficient and structurally optimized.

The manufacturing process also allows the factory to:

  • Disperse or bypass natural defects such as knots, checks, and wane.
  • Produce very large cross-sections and long lengths by finger-jointing laminations.
  • Create curved or cambered beams that follow an architectural roofline or arch.

Compared with traditional solid wood or nail-laminated beams, gluelams are more predictable. Their properties are tested, documented, and standardized, making them easier to design with under modern structural codes.

Advantages of Gluelams over Laminated Wood Beams

Gluelams offer several key advantages over ordinary sawn members and simple nail-laminated assemblies:

1. Superior strength-to-weight ratio. Because the laminations are graded and oriented intentionally, gluelams can carry very high loads for their weight. Long-span roof beams, ridge beams, and floor girders can often be slimmer and lighter than equivalent steel or concrete solutions, yet still meet all safety factors.

2. Dimensional stability. Solid timbers can check, twist, and cup as they dry. In a gluelam, thin laminations are already kiln-dried and glued with opposing growth rings, reducing the tendency to warp. Gluelams maintain their shape and size over time, which helps keep walls straight, doors and windows operating smoothly, and roof lines looking crisp.

3. Design flexibility. Unlike standard sawn beams, gluelams can be ordered in straight, curved, tapered, or pitched shapes. This freedom lets engineers and architects create dramatic vaulted ceilings, exposed trusses, and sweeping entry canopies without resorting to heavy steel trusses.

4. Efficient use of wood fiber. Because laminations can be produced from narrower boards, gluelam production makes good use of smaller-diameter logs from sustainably managed forests. That means fewer large old-growth trees are needed to achieve the same structural performance.

5. Fire and durability performance. Massive wood members char slowly in a fire, forming a protective insulating layer. Properly designed gluelams can maintain load-bearing capacity longer than unprotected steel, which can lose strength rapidly at high temperatures. Exterior-grade adhesives and factory finishes also provide excellent durability when beams are detailed to shed water.

Compared to other engineered wood products like LVL (laminated veneer lumber) and CLT (cross-laminated timber), gluelams excel where long, linear spans and exposed appearance are important, while still integrating well with those systems in mass timber projects.

Applications of Gluelams in Construction

Gluelams are used wherever designers need a combination of strength, span, and exposed wood appearance. Typical applications include:

  • Roof beams and trusses in churches, schools, gymnasiums, and community centers where open, column-free interiors are desired.
  • Floor girders and rim beams in custom homes, cabins, and timber frame buildings that need long spans over open living spaces or garages.
  • Door and window headers over wide openings such as multi-panel patio doors, storefront glazing, and overhead garage doors where conventional dimensional lumber would be undersized or prone to sagging.
  • Timber bridges and covered walkways, especially where weather-resistant, renewable structural members are preferred over steel.
  • Architectural arches and curved canopies that accent entryways or outdoor gathering spaces.

In residential construction, gluelams are often used for ridge beams, floor beams, and garage door headers, allowing open-concept layouts and vaulted ceilings. In commercial and institutional buildings, they are a core component of modern mass timber systems, pairing with CLT floor panels and timber columns to create warm, biophilic interiors that showcase wood instead of hiding it.

Gluelams Manufacturers

Several leading manufacturers supply construction-grade gluelams across North America and Europe. These producers combine sustainable forestry with modern engineering to deliver consistent, code-approved products.

Rosboro LLC is one of the largest full-line gluelam producers in North America. Their product line includes straight and cambered beams, as well as wide-face members and stock sizes optimized for residential framers. Rosboro’s focus on certified wood and efficient manufacturing makes their gluelams popular in both conventional framing and custom timber design.

Canfor Corporation is another well-known name in forest products that offers engineered beams, including gluelams, sourced from responsibly managed softwood forests. Their emphasis on structural testing and quality control ensures that gluelam products meet stringent building code requirements in both residential and commercial projects.

In Europe, the Hasslacher Group has become a global leader in gluelam and mass timber production. They manufacture straight and curved gluelams, large span elements, and custom profiles for bridges, stadiums, and architect-driven projects. Their expertise in complex curved and three-dimensional members shows what is possible when gluelams are treated as both structure and sculpture.

Many regional producers also supply locally fabricated gluelams, which can reduce shipping costs and help projects meet local sourcing or low-carbon material goals. When evaluating suppliers, designers typically look for third-party certification, design tables, and support for connection detailing and installation guidance.

Gluelam Installation and Maintenance

Proper installation is critical to getting the full performance from a gluelam beam. Before lifting a member into place, installers should verify bearing lengths, connection hardware, and moisture conditions. Many beams arrive wrapped or sealed; that protection should stay in place until just before installation, especially in wet weather.

Connections usually rely on steel hangers, knife plates, bolts, and bearing plates sized for the design loads. It is important that bolt holes, notches, or cuts made on site follow the manufacturer’s and engineer’s recommendations; random drilling or deep notching can significantly reduce capacity. Where gluelams bear on concrete or masonry, a moisture break (such as a sill gasket or treated plate) helps prevent wicking of water.

Ongoing maintenance is relatively simple:

  • Inspect regularly for cracks, checks, or delamination around high-stress areas and supports.
  • Check that flashings, gutters, and roof membranes are keeping water off exposed tops of beams.
  • Renew protective coatings or stains on exterior gluelams at the intervals recommended by the coating manufacturer.
  • Address any leaks promptly so moisture doesn’t migrate into the member or connection pockets.

Minor surface checking is common in all large wood members and is usually not a structural concern. However, deeper cracking, significant discoloration, or areas that stay damp should be evaluated by a structural engineer or timber specialist to protect the long-term performance of the beam.

Gluelam Design Considerations

When designing with gluelams, engineers consider many of the same factors as for steel or concrete—but with wood-specific nuances. Key design considerations include:

Load and span requirements. The desired clear span, live load (people, snow, equipment), and dead load (roofing, finishes) determine the required size and grade of the gluelam. Manufacturers publish span tables and design values to guide sizing.

Deflection and vibration. In long-span roofs and floors, limiting deflection and bounce is just as important as basic strength. Designers may choose deeper beams, closer spacing, or cambered gluelams to control sag and keep ceilings and finishes crack-free.

Exposure and durability. Exterior and interior-exposed gluelams may require different stress classes, surface finishes, and detailing. For outdoor applications like canopies or wooden bridges, designers often specify preservative treatment, water-shedding details, and robust coating systems.

Architectural appearance. Gluelams can be ordered in “industrial,” “architectural,” or “premium” appearance grades, depending on whether they will be hidden behind finishes or prominently exposed. Architectural and premium grades receive extra surfacing and quality control so that the visual grain and color of the member enhance the finished space.

Gluelams also integrate well with other timber products. A typical mass timber project might combine gluelam columns and beams with CLT floors and softwood wall framing to create a highly renewable, low-carbon structure that still meets demanding structural codes.

When designers and builders understand how gluelams are made, installed, and protected, they unlock a powerful combination of engineering performance and natural beauty. Whether you are framing a simple garage door header or a sweeping timber roof, gluelams provide a proven, sustainable way to let wood do more work.

Gluelams

Gluelam & Glulam Beam FAQs

What is a glulam (gluelam) beam?

A glulam, short for glued-laminated timber, is an engineered wood beam made by bonding multiple layers of dimensional lumber together with structural adhesive. The laminations are stacked with the grain running parallel to the length of the beam, creating a member with high strength-to-weight ratio, excellent stiffness, and good dimensional stability. Gluelams are commonly used as beams, columns, rafters, and long-span roof arches in residential, commercial, and mass timber construction.

How does glulam compare to LVL and CLT?

Glulam, LVL, and CLT are all engineered wood products, but they serve different roles:

  • Glulam (gluelam): Built from stacked lumber laminations, ideal for beams, columns, and curved/arched members. Available in large, exposed architectural sections.
  • LVL (Laminated Veneer Lumber): Made from thin veneers, usually supplied as very straight, high-strength headers, beams, and rim boards. Great where you want compact sections and uniform properties.
  • CLT (Cross-Laminated Timber): A panel product with layers laid perpendicular to each other. Used for floors, roofs, and walls rather than line-type beams.

In short, glulam is usually the best choice for long spans and exposed curved beams, LVL for straight beams and headers, and CLT for large structural panels.

Can gluelams be used outdoors?

Yes, gluelams can be used outdoors, but they must be specified and detailed for exterior exposure. For exterior or wet-service applications, you should:

  • Specify an exterior or wet-use adhesive and, where required, preservative-treated or naturally durable species.
  • Keep members up off grade and out of standing water; provide clear drainage and ventilation.
  • Flash and cap exposed end grain, and avoid horizontal surfaces that collect water.
  • Use high-quality exterior finishes and re-coat on a regular maintenance schedule.

With proper detailing and maintenance, exterior glulam beams can provide decades of service life in decks, canopies, covered walkways, and outdoor pavilions.

What sizes and spans are typical for glulam beams?

Gluelams are available in a wide range of standard and custom sizes. Common widths follow nominal lumber multiples (for example 3 ⅛", 5 ⅛", 6 ¾", 8 ¾"), with depths starting around 9 ½" and extending to 48" or more for special orders. In many light-frame buildings, stock beams efficiently span 20–40 feet, while larger roof girders, arches, and trusses can economically span 60–80 feet or more when properly engineered.

Actual allowable span depends on species, grade, load combinations, and deflection limits. Manufacturers publish glulam span tables, but a structural engineer should always confirm final member sizing for your project.

How are glulam beams connected and supported?

Glulam connections typically use hardware designed for engineered wood, including:

  • Steel bearing plates and seat angles for columns and beam ends.
  • Concealed or exposed knife plates with bolts or drift pins.
  • Self-tapping structural screws, lag screws, and through-bolts.
  • Joist hangers and beam hangers specifically rated for glulam or engineered lumber.

Holes, notches, and tapers should follow manufacturer and engineer guidelines, since removing material in the wrong zone can greatly reduce capacity. Protect steel connectors from moisture and provide access for inspection.

What appearance grades are available for gluelam beams?

Gluelams are manufactured in both structural and appearance grades. While the structural grade controls allowable loads, the appearance grade controls how the beam looks when it is exposed:

  • Industrial: Utility look for concealed framing where appearance is not critical.
  • Architectural: Tighter laminations, better surfacing, and limited visual imperfections—ideal for exposed beams in homes and commercial buildings.
  • Premium: Highest visual standard, often specified in high-end public spaces, churches, and showcase structures.

When you specify gluelams, be sure to call out both structural and appearance requirements so you get the right performance and finish for your project.